India's trusted aluminum die casting manufacturer — delivering ISO-certified GDC & HPDC components to 20+ countries, from 50 g to 40 kg.
Akshay Castings is a leading aluminium die casting manufacturer, supplier and exporter headquartered in Shiroli MIDC, Kolhapur, Maharashtra, India. Since 2006 we have pioneered the manufacture and export of aluminium gravity die casting (GDC), High Pressure Die Casting (HPDC) and precision-machined aluminium components for global industrial markets.
Our facility integrates an in-house foundry, CNC machining shop, shot blasting, powder coating, anodising, heat treatment and zinc plating — making us a complete end-to-end aluminium casting solution.
With over 25 years of combined manufacturing experience and more than 12 years of active export, Akshay Castings is ISO 9001:2015 certified and committed to international quality standards.
GDC & HPDC with diesel/oil/electric furnaces up to 500 kg capacity.
High-precision VMC/HMC machining for fully-finished components.
Certified quality management across every production stage.
Shipping to USA, UK, Australia, France, Germany, Italy & more.
From tooling design to fully finished and assembled components, every product is engineered to meet your exact specifications.
Our aluminium gravity die casting process uses permanent steel dies and gravitational force to produce dense, low-porosity castings with excellent mechanical strength. Ideal for complex geometries and medium-to-high production volumes.
Aluminium die casting via high pressure (HPDC) enables thin-wall, high-volume production with tight dimensional tolerances. Suitable for automotive, power tools, electrical and pump-industry components.
As a full-service aluminum die casting manufacturer, we deliver fully machined, surface-treated and assembly-ready components — eliminating the need for multiple suppliers.
From concept to dispatch, every aluminium gravity die casting and pressure die casting passes through a rigorous, simulation-backed production workflow.
NX / UniGraphics CAD + mould flow simulation before cutting steel.
Premium LM-series & ADC alloys melted in controlled diesel/oil furnaces.
GDC or HPDC process executed on dedicated hydraulic / electric machines.
CNC VMC/HMC operations for tight-tolerance, fully finished surfaces.
Powder coat, anodise, zinc plate — then dimensional & visual inspection.
Our aluminium die casting components are trusted across demanding industries worldwide.
We cast in a wide range of aluminium alloy grades to match your application's mechanical, corrosion-resistance and machinability requirements.
| Grade | Standard | Key Properties | Typical Applications | Process |
|---|---|---|---|---|
| LM-6 | BS 1490 | Excellent corrosion resistance, good fluidity | Marine, pump components | GDC |
| LM-9 | BS 1490 | High strength, good machinability | Automotive, structural parts | GDC |
| LM-25 | BS 1490 | Excellent castability, heat treatable | Aerospace, automotive, general engineering | GDC |
| ADC-12 | JIS H 5302 | Superior die-fill, high-volume production | Power tools, motor bodies | HPDC |
| ADC-10 | JIS H 5302 | High strength, low shrinkage | Gearboxes, automotive housings | HPDC |
| Zinc Alloys | ASTM B86 | Excellent detail, electroplatable | Decorative & precision parts | HPDC |
Every casting is produced and inspected under a certified Quality Management System — ensuring consistent, international-grade output.
We run mould-flow and die-fill simulations using NX/UniGraphics before cutting tools — eliminating costly post-production rework.
Foundry + machining + surface treatment + assembly under one roof — one supplier, full accountability, faster lead times.
Active export to 20+ countries including USA, UK, Australia, France, Germany and Italy — with a track record since 2006.
Components from just 50 grams to 40 kilograms — making us equally suited to miniature precision parts and heavy industrial castings.
We work with any aluminium or zinc alloy grade specified by the customer — including proprietary or non-standard compositions.
As an experienced aluminum die casting manufacturer with over 12 years of export history, Akshay Castings ships to customers across the globe.
Aluminium gravity die casting (GDC) is a permanent-mould casting process in which molten aluminium alloy is poured into a pre-heated steel die under gravity. Unlike sand casting, the reusable steel die produces excellent surface finish and dimensional consistency from the very first shot. The result is a dense, low-porosity casting with superior mechanical properties — ideal for medium-to-high volume production runs across pump, motor, automotive and power-tool industries.
At Akshay Castings, our aluminium gravity die casting capability spans vertical and horizontal tilting machines with hydraulic powerpack systems, supported by diesel-fired and electrical melting furnaces ranging from 150 kg to 500 kg capacity. We produce castings from just 50 grams to 40 kilograms in alloys including LM-4, LM-6, LM-9, LM-24 and LM-25.
The term aluminium die casting broadly covers both gravity (GDC) and high-pressure (HPDC) permanent-mould processes. While gravity die casting relies on molten metal flowing under gravitational force, High Pressure Die Casting (HPDC) injects the melt at pressures up to 1,000 bar — enabling thinner walls, tighter tolerances and faster cycle times for mass production.
Akshay Castings offers both routes, selecting the optimal process based on wall thickness, volume, mechanical requirements and your target per-piece cost. Our engineering team will advise during the quotation stage.
Selecting the right aluminum die casting manufacturer depends on more than price alone. Key considerations include: in-house tooling capability, alloy range, quality certification (ISO 9001:2015), post-cast machining, surface treatment options, and export compliance experience.
Akshay Castings ticks every box. With integrated toolmaking using NX/UniGraphics, a broad alloy portfolio, certified quality systems and a 20-country export track record, we deliver castings that meet or exceed global OEM standards — on time and within budget.
Share your drawings or requirements with our engineering team. We'll respond with a technical assessment and competitive quote within 48 hours.